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94-98 GMC Work Truck To Silverado Instructions
[94GMC2SILVER]

94-98 GMC Work Truck To Silverado Instructions
TODAY WE HAVE A 1994 GMC TRUCK AND WE ARE GOING TO
INSTALL THE 100% ALL CHROME GRILL & 8PC DIAMOND LIGHT KIT
ALONG WITH A HIGH BEAM CONVERSION KIT, AND A WORK TRUCK INSTALL KIT



1) THIS IS WHAT WE ARE STARTING WITH, YOUR NORMAL RUN OF THE MILL 1994 GMC WORK TRUCK



2) LETS OPEN THE HOOD AND GET STARTED



3) THERE ARE 4 SCREW MOUNTS ON THE TOP 1/2 OF THE GRILL



4) TAKE THESE SMALL BOLTS OUT, SHOULD BE AN 8MM



5) AFTER YOU TAKE OUT THESE BOLTS ON TOP, TAKE OUT THE LOWER PARKING LIGHTS
THERE ARE 2 SCREWS ON THE INSIDE OF THE LIGHT AS SEEN IN THE PICTURE



6) ONCE THE PARKING LIGHTS SLIDE OUT, REMOVE THE SOCKETS BY TWISTING THEM TO THE LEFT



7) BEHIND THE PARKING LIGHTS THERE IS ANOTHER 8MM SCREW ON EACH SIDE
OF THE TRUCK. REMOVE THESE SCREWS AND THE BASE OF THE GRILL SHELL IS LOOSE



8) NOW MOVE THE TOP OF THE GRILL OUT AND LOOK IN-BETWEEN THE GRILL
AND THE CORE SUPPORT. THERE IS ONE TAB UNDER EACH HEAD LIGHT THAT
IS ON THE GRILL AND THE CENTER FILLER. PUSH THIS TAB IN TO RELEASE
THE GRILL FROM THE FILLER



9) NOW IN THE CENTER THERE IS ANOTHER TAB THAT ALSO NEEDS TO BE REMOVED
PUSH THIS TAB IN AND THE GRILL WILL POP OUT FROM THE TRUCK



10) DO NOT PULL THE GRILL AWAY AS THE SIDE AMBER LIGHT SOCKETS ARE STILL
ATTACHED THESE SIDE SOCKETS ALSO TWIST TO THE LEFT TO BE REMOVED
(NOT PICTURED, BUT YOU GET THE IDEA)



11) NOW TO REMOVE BOTH HEAD LIGHTS, YOU WILL NEED TO FIRST TAKE OFF THE
RETAINER SPRING THAT HOLDS THE LIGHTS IN ADJUSTMENT, IT IS BEST TO USE A
PAIR OF VISE GRIPS OR A SPRING REMOVAL TOOL SO YOU DONT HURT YOURSELF!

NOW THAT THE SPRING IS REMOVED, PULL THE HEAD LIGHT OUT OF THE ADJUSTERS
BY PULLING DOWN AND OVER. NOW PUSH OUT THE ADJUSTERS THROUGH THE CORE SUPPORT



12) AFTER THE HEAD LIGHT AND ADJUSTERS ARE REMOVED, YOU WILL SEE 4 BOLT HOLES
THESE WILL BE THE HOLES YOU NEED TO USE TO INSTALL YOUR NEW HEAD LIGHTS



13) NOW HERE COMES THE MOST TIME CONSUMING PART.....THE WIRING!
PULL THE HEAD LIGHT SOCKET OUT OF THE CORE SUPPORT AND YOU WILL SEE 3 WIRES

BLACK IS GROUND
BROWN IS LOW BEAM
GREEN IS HIGH BEAM

THIS IS THE SAME FOR BOTH SIDES OF THE VEHICLE

CUT THE HEAD LIGHT SOCKET OFF AND SOLDER OR BUTT CONNECT THE 9005/9006 PIG TAILS
PLEASE SOLDER & HEAT SHRINK FOR BEST CONNECTION

THE LOW BEAM IS THE SOCKET WITH THE GREY COLOR
THE HIGH BEAM IS THE SOCKET WITH THE BLACK COLOR

PICK EITHER SIDE OF THE PIG TAILS FOR THE GROUND
NOW TAKE THE OTHER SIDE OF THE PIG TAIL AND CONNECT
FOR POWER ON THE LOW BEAM AND HIGH BEAM

**IF YOU ARE NOT INSTALLING THE HIGH BEAM CONVERSION KIT**
**PLEASE SKIP TO STEP 19**

YOU WILL ALSO SEE A BLUE WIRE AND A WHITE WIRE IN THIS PICTURE ALONG
WITH AN EXTRA GROUND. THIS IS THE WIRING FOR THE HIGH BEAM CONVERSION KIT
IF YOU INSTALLED THIS KIT WITH YOUR GRILL CONVERSION, NOW IS THE TIME TO INSTALL IT.



THERE ARE 4 WIRES ON THE HIGH BEAM CONVERSION BOX



YELLOW IS 12V+ OR BATTERY (WE WILL HOOK UP IN A FEW)
BLACK IS GROUND
WHITE GOES TO THE HIGH BEAM (GREEN WIRE)
BLUE GOES TO THE LOW BEAM (BROWN WIRE)

THE BLACK, WHITE, AND BLUE WIRE FROM THE HIGH BEAM CONVERSION KIT
CAN BE HOOKED UP ALONG WITH THE HEAD LIGHT SOCKETS AT THIS TIME



14) NOW TO INSTALL THE HIGH BEAM CONVERSION KIT

DISCONNECT THE POSITIVE CABLE FROM YOUR BATTERY

THERE IS A THREADED STUD THAT HOLDS THE CABLE TO THE BATTERY, THIS NEEDS
TO BE REMOVED AND REPLACED WITH THE NEW BATTERY TERMINAL EXTENSION



15) THIS IS WHAT YOUR CABLE LOOKS LIKE WITH THE NEW EXTENSION INSTALLED



16) FOR RIGHT NOW, LEAVE THE HIGH BEAM CONVERSION BOX LOOSE AND WE WILL
INSTALL IT UNDER THE HEAD LIGHT AFTER WE INSTALL THEM IN A BIT



17) NOW INSTALL THE HEAD LIGHTS WITH THE BOLTS FROM THE WORK TRUCK INSTALL KIT

BE CAREFUL NOT TO PINCH ANY WIRES WHEN YOU BOLT THEM DOWN



18) NOW WE INSTALL THE HIGH BEAM CONVERSION BOX UNDER THE RIGHT HEAD LIGHT

ALSO HOOK THE YELLOW POWER WIRE FROM THE HIGH BEAM CONVERSION TO THE NEW
BATTERY TERMINAL EXTENSION, AND TIGHTEN THE NUT, THIS GIVES POWER TO THE CONVERSION BOX

BE SURE TO PLACE IT EXACTLY WHERE THE HOLE IS IN THE PICTURE SO IT
DOES NOT GET IN THE WAY OF PARKING LIGHTS WHEN THEY GET INSTALLED



19) NOW INSTALL THE SIDE LIGHTS, AND THE EMBLEM INTO THE GRILL WE ARE GOING TO INSTALL
ALSO INSTALL THE 8 FASTNERS THAT GO INTO THE PARKING LIGHT HOLES, 4 ON EACH SIDE

ON THIS TRUCK WE INSTALLED THE DIAMOND HEAD LIGHTS, DIAMOND SIDE LIGHTS
AND THE DIAMOND PARKING LIGHTS



20) NOW INSTALL THE GRILL ON THE TRUCK, AND FIT THE TOP OF THE GRILL OVER THE CORE SUPPORT FIRST
NEXT SLIDE THE BOTTOM OF THE GRILL INTO THE CENTER FILLER AND LET IT CLICK INTO PLACE



21) CHECK ALL THE LIGHTS TO BE SURE THEY WORK AT THIS POINT!!

22) AFTER YOU KNOW THEY ALL WORK, INSTALL THE DIAMOND PARKING LIGHTS



23) NOW THAT ALL THE LIGHTS WORK, CLEAN OFF ALL YOUR TOOLS
& GO AHEAD AND CLOSE THE HOOD!

24) LETS CHECK THE LIGHTS AGAIN TO BE SURE.....

HERE ARE THE PARKING LIGHTS TURNED ON



24) HERE THE LOW BEAM HEAD LIGHTS ON.......NICE!!



25) NOW, YOU CAN SEE THE HIGH BEAM CONVERSION AT WORK......SWEET!



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