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03-06 Chevy & GMC High Beam Kit Instructions
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03-06 Chevy & GMC High Beam Kit Instructions
03 04 05 06 Chevy & GMC High Beam Kit Instructions.

TODAY WE WILL INSTALL THE 03 & UP CHEVY GMC HIGH BEAM CONVERSION KIT

THESE INSTRUCTIONS ARE EVEN MORE COMPREHENSIVE THAN YOU WILL PROBABLY NEED
BUT LETS GET INTO THE DETAILS ANYWAY!

1) THIS IS WHAT WE START WITH, ON 06 CHEVY 1500 SERIES TRUCK




2) LETS OPEN THE HOOD AND GET STARTED

3)ON THE DRIVERS SIDE OF THE TRUCK YOU WILL SEE THE
ROD HOLDING IN THE HEAD LIGHT, THIS NEEDS TO BE REMOVED




4)NOW PULL THE HEAD LIGHT OUT AND YOU WILL SEE THE SOCKETS, REMOVE THEM FROM THE BULBS




5) DRILL AN 1/8" HOLE HERE TO MOUNT THE CONVERSION BOX




6) NOW MOUNT THE CONVERSION BOX WITH THE GROUND WIRE UNDER THE SCREW HEAD

7) IT SHOULD LOOK LIKE THIS WHEN INSTALLED




8) CLEAN THE WIRING BACK AND YOU WILL SEE THE HIGH BEAM AND LOW BEAM WIRING COLORS
THE HIGH BEAM IS ON THE INSIDE OF THE VEHICLE, AND THE LOW BEAM IS ON THE OUTSIDE




9) TAKE THE T-CLIPS AND MOUNT THEM ON THE HIGH BEAM & LOW BEAM WIRES
AS SEEN IN THIS PICTURE. *DO NOT MOUNT THEM TO THE BLACK WIRES*

THE HIGH BEAM WIRE FOR THE T-TAP IS GREEN WITH WHITE STRIPE (ON THIS VEHICLE)

THE LOW BEAM WIRE FOR THE T-TAP IS YELLOW (ON THIS VEHICLE)

AGAIN....***DO NOT MOUNT THEM TO THE BLACK WIRES***

USE A PAIR OF PLYERS AND CRIMP THE T-TAPS INTO PLACE!




10) PLUG THE WHITE WIRE FROM THE CONVERSION BOX TO THE HIGH BEAM T-TAP

11) PLUG THE BLUE WIRE FROM THE CONVERSION BOX TO THE LOW BEAM T-TAP

IT SHOULD LOOK LIKE THIS WHEN YOU HAVE THEM HOOKED UP!




12) NOW RUN THE LOOMED WIRING THROUGH THE CORE SUPPORT AND
KEEP IT AWAY FROM ANY AND ALL MOVING PARTS!!

13) LOCATE THE 12V POWER SUPPLY BOX AS SEEN IN THIS PICTURE.
IT SHOULD BE RED IN COLOR AND HAVE LOOMED WIRE RUNNING IN AND OUT OF IT.




14) OPEN THE RED POWER SUPPLY BOX AND REMOVE THE NUT INSIDE.
THIS TRUCK HAS AN 11/16" SIZE NUT




15) INSTALL THE LONG LOOMED WIRE WITH THE RING TERMINAL ON THE POWER SUPPLY STUD
AND THEN RE-INSTALL THE 11/16" NUT

16) DONT FORGET TO CLOSE THE RED POWER SUPPLY BOX!!!

17) USE THE SUPPLIED ZIP TIES AND TIE BACK ANY LOOSE WIRING




18) NOW TURN ON THE HIGH BEAM LIGHTS AND IT SHOULD LOOK LIKE THIS!
IF THIS IS WHAT YOU SEE ON THE PASSENGERS SIDE THEN YOUR ON THE RIGHT TRACK

AT THIS STEP THE HIGH BEAM KIT IS WORKING, AND BOTH LOW & HIGH BEAMS ARE ON




19) NOW PLUG THE HEAD LIGHT SOCKETS INTO THE BULBS ON THE DRIVERS SIDE AND
INSTALL THE HEAD LIGHT ASSEMBLY INTO THE TRUCK & WATCH FOR PINCHED WIRES!

20) CHECK YOUR WORK AGAIN AND MAKE SURE ALL BULBS ARE WORKING...YOUR DONE!




IF YOU HAVE ANY QUESTIONS ON THIS INSTALL, PLEASE CALL US AT 419-947-6955.

WE DO MAKE CUSTOM KITS FOR OTHER VEHICLES....JUST ASK!

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